Custom aluminium system and profile design
For extruders and system companies developing new facade, window or pergola ranges: section design, thermal and structural validation and technical documentation.
Why it matters
A good system has low weight per metre, high inertia, and is easy to fabricate and install. Small changes to a section directly affect material cost and the spans a system can be sold for.
We combine Egemen Çalışkan’s technical and tendering experience at system companies with the team’s finite element and programming background to deliver section optimisation, composite inertia, Uf and condensation analysis and span tables.
Systems
- New curtain wall series
- Window, door and sliding series
- Pergola and winter garden ranges
- Custom architectural profiles
Standards
- EN 1999-1-1
- EN 14024
- EN ISO 10077-2
- EN 13830
- EN 14351-1
Quick quote
Send drawings and the project address; we will define the scope together.
Send project details WhatsAppWhat we check
Section properties
Area, inertia, section modulus and kg/m optimisation.
Thermally broken profiles
Composite (effective) inertia.
Thermal performance
Uf, surface temperatures and condensation risk (EN ISO 10077-2).
Capacity tables
Allowable spans by wind zone.
Information for a quote
- Section drawings (DWG/DXF)
- Target spans and performance classes
- Alloy and temper
- Target markets
Deliverables
- Section calculation sheets
- Thermal analysis outputs
- Span and capacity tables
- Engineering text for technical catalogues
Custom Aluminium System Design
Does this replace laboratory testing?
No. Calculations and simulations reduce risk and cost before testing and help select the right specimens. Certification tests must be performed by accredited laboratories.
Related tools and articles
Related structural calculations
CFD Wind Analysis
Wind pressures on complex buildings, canopies and pergolas by computational fluid dynamics.
Details →
Facade Water Leakage Investigation
Independent inspection of leaking facades and windows, root cause and repair report.
Details →
Curtain Wall Structural Calculation
Mullions, transoms, glass, brackets and anchors to EN 1991-1-4, EN 13830 and EN 1999-1-1.
Details →
Window, Door & Sliding Systems
Large windows, lift-and-slide and folding doors: profiles, reinforcement, glass and sash weight.
Details →
Glass Balcony & Guillotine Glass
Folding glass balconies and guillotine glass: wind, glass thickness, tracks and anchors.
Details →
Structural Glass Calculation
Facade, roof, balustrade and floor glass: stress, deflection and climatic loads on IGUs.
Details →Let’s talk about your project
Send drawings, elevations and system information; we will define the scope and timeline and get back with a quote.